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Itteringham Mill

Hydroelectric Generator

 


Mill - 29Jun2003

Itteringham Mill micro-hydro-turbine went live at the end of November 2006.  The turbine will effectively make the Mill self-sufficient with regard to electricity and, if a heatpump and underfloor heating is installed as planned, eliminate the burning of oil for central heating.  Other green plans in the pipeline are for solar hot water.

The turbine produces a peak output of 5kW,  However local conditions in the river (volume of flow, amount of weed growth, capacity of the river immediately downstream of the turbine) currently restrict output to a maximum of 4.7kW, and more regularly we achieve between 3.2 and 4 kW.

The installation was the culmination of 2 years of planning that started with Derwent Hydro carrying out a feasibility study in late 2005 and recommending a siphonic turbine in a new culvert next to the mill by-pass weir.  The Environment Agency awarded a licence for the work in early 2006 and the local authority gave planning permission shortly thereafter.  We were also required to invite Norfolk Wildlife Trust to the site to investigate the presence of water voles and to recommend actions to mitigate the effect of the civil works on the water-vole population.

The design and fabrication of the new culvert was a bit of a headache particularly as local contractors estimated civil works would be an additional 40% on top of the capital cost of the equipment, which would have made the whole affair very uneconomic..  Luckily Lis's brother Charles had contacts in the steel fabrication business and we were able to have a culvert made in 3mm stainless steel for a much more attractive price thanks to Jeff Curtis of George Green and Co.  This was installed in August 2006 with the aid of local digger wizard John from Lloyd Coles Plant Hire, steel fabricator Brian Alexandra (who had actually made the culvert and driven it down from the far north), Charles Freeman (Lis's brother) and myself.


John dug the hole leaving the river bank intact one day, and in the evening we laid a bed of levelled peagravel in the base.  The following day Jeff arrived with the sections by 11:00am and they were manhandled to the site, craned into place and bolted together. We put a stop log across the entrance of the culvert to prevent mud being washed in when the bank was removed.  With everything bolted together and beautifully level we gave John the order to remove the river bank.  "Won't it float?" he asked, but unfortunately not in a demanding enough tone.  Of course, it did!  A brief moment of panic as we stuggled to remove the stop log and let the water in unhindered then it settled back down - but regretfully not as level as it had been before.  Too late to do anything about it now, so it continues to offend my eyes.

17th August 2006
18th August 2006
17th August 2006
18th August 2006


Next activity was to build the base on which the turbine would sit, a structure of hollow concrete blocks with reinforcing steel filled with further concrete.  Best mate Roger came up for the weekend to help, not realising that we were going to have to hand mix and transport a couple of tons of concrete.  I still don't know why we didn't hire a mixer - perhaps we thought we needed the exercise.

5th September 2006
7th November 2006
5th September 2006
7th November 2006


We then waited, slightly anxiously because of approaching deadlines for claiming the available grant, for the turbine and control panel to be manufactured, delivered to site and connected up. This was achieved with about 7 days to spare.  John from Lloyd Coles again providing invaluable help to the guys from Derwent Hydro.

In March 2007 we finally got our export meter installed thanks to EDF.  We await our first negative value electricity bill.


Peter Downs and the turbine 9th December 2006

Peter Downs and the turbine 9th December 2006


As with most custom built things the turbine and control panel (a mass of electronics) have had a few teething problems.  These seem to have been fixed. During the very dry period in March-April 2007 when the turbine was taking more water than was coming down the river it coped admirably well with constant switching on and off to allow river levels to replenish. 

All that remains is the regular monitoring of the weedscreen to ensure it does not get clogged by leaves, branches, dead cormorants; and significant efforts to enhance the flow of water away from the turbine to maximise our output.  Not exactly a life of leisure but we can have the smug feeling that we are doing a little bit to combat climate change. 

22nd April 2007
22nd April 2007


Don't feel jealous though when you are suffering from a power cut.  Regulations associated with safety of powerline workers mean that when there is a power cut our turbine has to shut down.

Peter Downs - 25th May 2007



Brochure copyright © Peter & Lis Downs 2007
Web design & website copyright © Jonathan Neville 2007
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